++ UPDATE 03 ++
After a long absence , i return to serve the Emperor !
Unfortunately , the Ruinous Powers have been at work as well and killed the machine spirit of my phone and i haven't been able to salvage the pictures i took during that time .
Also , because i see a lot of posts over here that sound like it's people's first time building a costume , i'll keep dispensing a few very basic tips for those who would like to try out pepakura for the first time . It'll always be a longer and more tedious process than building a foam armour , but at the end of the day , if done correctly , it'll yield a long-lasting and better looking costume . THAT YOU CAN CAST !!
Tip of the day : Hold your blade at an angle , and hold it further away from the blade instead of really close like you would with a pencil , you'll be able to put more weight on the blade and make cleaner cuts instead of having to go over your cardstock several times .
Also , invest in a good blade , those cheap craft stores xacto blades are worthless , get yourself a real Stanley . You blades will last longer , cut sharper , and you'll have a solid grip on your craft knife . Fat Max is the way to go .

So , i also finished applying resin to the armour . But before that i knew i would have to make alterations to the armour as everything seemed to end up a little too small .
Re-print and re-build you say ? Yes , yes i could've done that . But did i want to ? No , i did not .
So i went ahead and gave two coats to each part , one inside one outside so that the pieces would have enough structural integrity and rigidity to them to stop warping without the supports , but remain flexible enough to alter in shape easily .


Then came to fun part ...
Trying to pieces one by one to guesstimate how many centimetres i had to add to each piece . The chest may look like it's fine , but really it's too small . Ideally it should sit below the masking tape .

So i went about the task of rescaling the chest ( that had already been matted with fiberglass and reinforced with rondo ) in the easiest way available to me . I grabbed a Dremel and started Dremelling ...

Now i'll also have to rescale it vertically as i find the piece to start looking slightly out of proportions . Cut just above the last ridge and glue a few plastic strips before matting the inside with fiberglass and filling the outside with bondo filler .
In case this doesn't sound clear enough by now , if you ever end up in the same situation , just re-print and re-build . It'll be easier , trust me . I'm just a lazy arse person , and i'll deal with the consequences of my laziness by making my life pointlessly harder , but i can live with that :-D
++ END TRANSMISSION ++